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What is TipMate™ Systems?

Who are TipMate's Customers?

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What is TipMate™ Systems?

TipMate™ Systems is a consulting company providing simple, expedient and effective solutions for increasing productivity in welding operations.

Randy Davis founded the company after thirty years experience with a wide variety of materials, specifications/codes and arc welding processes. In depth experience has included SMAW, GMAW, FCAW, PAW (Plasma arc), SAW (Subarc), GTAW (Manual and Machine Tig). Materials fabricated were Titanium, Zirconium, Hafnium, Inconels, Monels, Incoloys, Coppers, Copper Nickels, Nickel Coppers, Carbon Steels, Low Alloys Steels, Austenitic Stainless Steels, Ferritic Stainless Steels, Martensitic Stainless Steels, Duplex Stainless Steels (including Super) and Hasteloys.

A sampling of the type of help available is as follows:

  • Procedure Qualifications (esp. hard to weld/high alloy materials like P91)
  • Welder Qualifications
  • Filler Metal Selection
  • Failure Analysis
  • Welding Process Optimization
  • Weld Shop Layout
  • Preparation of Quality System Manuals for ASME I, VIII, B31.1 & B31.3 for R, U, S & PP Stamps

Particular emphasis is given to pipe welding with the Submerged Arc Welding Process. Immediate improvements in productivity can be realized through the implementation of increased Electrode Extension using TipMate™ Nozzles.

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Who are TipMate's Customers?

TipMate™ Nozzles make it possible for any user of the Submerged Arc Welding Process to benefit from Increased Electrode Extension Technology.

Unlike multiple-wire variations, TipMate™ Nozzles are inexpensive and simple to use. Furthermore, they can be applied to most single wire setups, regardless of brand or style where wire sizes from 5/64" thru 5/32" are required.

TipMate™ Nozzles are particularly useful for small diameter, circumferential welds with light wall thickness. They are ideal for providing lower base metal dilution and faster deposit rates for Overlays and Buildups. Multiple savings are experienced on heavy wall weldments.

Some typical users are:

  • Pipe Fabricators
  • Tank Manufacturers
  • Vessel Fabricators
  • Propane Tank Manufacturers
  • Air Receiver Manufacturers
  • Railroad Car Builders
  • Pipe Manufacturers
  • Hard Surfacing and Overlay Applicators
  • Pipe Line Double-Ending Operations

TipMate™ Nozzles can be used on every weld: thick or thin - large or small!!!

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